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LED there be Light

Integrating functional LEDs into supercar wheels

Lighting is no longer just a styling feature—it has become an essential component of vehicle engineering, user experience, advanced technology, and core brand identity. This project challenged every aspect of IMMStudios’ multidisciplinary expertise by successfully integrating fully functional LED lighting systems directly into the rotating wheels of a high-performance supercar.

We design and manufacture advanced lighting systems for concept vehicles, prototype cars, aerospace, defense, industrial products, and premium mobility applications. By combining engineering, electronics, and handcrafted finishing, we create innovative lighting solutions that are both hyper-functional and visually striking.

Why industry leaders trust IMMStudios for complex lighting integration

Developing bespoke lighting for high-performance applications requires far more than aesthetic vision. It demands rigorous mechanical and electronic problem-solving. Here is the strategic advantage OEMs and advanced industries gain when they partner with IMMStudios:

Mitigating development risks through an engineering-first approach

Every successful lighting project must begin with precision engineering. We start with advanced CAD development and digital modeling, validating every dimension, mounting interface, electronic component, and cable route before manufacturing ever begins. For our clients, this means drastically reduced development risks, the elimination of costly trial-and-error phases, and guaranteed seamless integration with the surrounding mechanical structure.

Solving extreme packaging and thermal challenges

Integrating lighting into a rotating wheel presents profound engineering hurdles. We take on the extreme complexities of power delivery, electronic packaging, structural integrity, and thermal management—all while strictly maintaining the clean design language of the vehicle. Our clients can confidently push the boundaries of functional design, knowing we will solve the mechanical and physical impossibilities.

Accelerated timelines through single-source execution

By bringing every discipline together under one roof, we dramatically accelerate development while maintaining complete control over quality, precision, and performance. Clients do not need to manage miscommunications between separate electronics vendors, CNC machinists, and composite fabricators. We deliver a cohesive, fully validated functional reality.

A fully integrated multidisciplinary workflow

To transform complex lighting concepts into highly accurate physical results, our integrated production workflow seamlessly brings together:

  • CAD engineering and digital development

  • Custom electronic system integration and LED engineering

  • CNC milling and precision machining

  • Composite fabrication and prototype manufacturing

  • Precision assembly, functional testing, and quality control

  • Premium paint and surface finishing

Cross-industry expertise for premium mobility and beyond

IMMStudios develops bespoke, production-ready, and functional prototype lighting solutions for a wide range of highly demanding applications, ensuring presentation-quality results for:

  • Automotive exterior and interior lighting

  • Illuminated concept vehicles and exhibition show cars

  • Dynamic LED systems and interactive displays

  • Functional prototype lighting

  • Aerospace lighting components

  • Highly specialized defense applications

  • Industrial lighting assemblies

RUNTIME

Approximately 12 weeks

SKILLS

Engineering, electronics, modeling, patience!

CLIENT

For special and challenging projects, we can rely on IMMStudios

As IMMStudios we strive for perfection to build cars that connect emotionally with our customers at all levels through their perfect athletic proportions.

Jörg Rudolf / Owner at IMMStudios

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